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How Vacuum Impregnation Works:
1. The Problem :
Inherent to all Metal Casting, (ferrous-nonferrous) Micro
Porosity Can led to leak paths Which in time, can lead to
leaking parts and ultimate part failure.
2. The Process : Customer provides metal
casting for processing these parts are placed in batches into
a processing basket and than placed into a vacuum pressure
vessel where a vacuum is drawn. This process evacuates all
air within the microscopic voids within the casting wall,
opening fine leak paths making the voids receptive to being
filled.
Upon releasing the vacuum, a low-viscosity resin is then
introduced filling the internal leak paths. In some processes,
pressure is added at the end of the cycle driving the resin
deeper into the part. After vacuum impregnation cycle,polymerization
of the resin occurs via an anacrobic (in the absence of air
) cure of thermal cure. Since polymerization only occurs in
the absence of air, or the introduction of heat, all surface
resin will be completely removed via an aqucous wash with
original properities and appearance still in tact.
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