The key to high reliability is strict adherence to
proven quality control procedures. Our testing processes
are a part of our standard production work and include
testing to the highest industry standards as required
by your specification.
The
charge basket is lowered into the autoclave. Within the autoclave,
the charge basket is subjected to high speed vacuum. Simultaneously
the reservoir is subjected to similar vacuum.
The sealant is transferred from
the reservoir to the autoclave.
3.0 Impregnate / Wet
Vacuum :
4.0 Resin Return:
The
vacuum in the autoclave is maintained until the components
are throughly impregnated. Then the valves is opened to return
the autoclave to atmospheric pressure, further forcing the
sealant into the porosity.
The autoclave
lid opens and the charge basket is removed and transferred
to the next station. A vacuum is generated in the reservoir
and the sealant is transferred from the autoclave back into
the reservoir.
5.0 Drain :
6.0 Wash :
With
the basket hosted over the drain station, the low viscosity
sealant drains quickly and is returned to the autoclave. An
automatic rotational drain station is available as an option.
The Components
are washed by agitation, room temp. water, to remove residual
sealant from the component surfaces.
7.0 Cure
Note
:
The whole process takes 30 minutes and the components can
be used pressure tested immediately.
Conditions o the Casting : Must be free from all metal swarf,
rust, dirt, oil & other contaminants.
Finally,
the process basket is lowered into water maintained at 90
deg. C for 10 minutes allowing the sealant to polymerize.
The components are now ready to use.
Franchisee
of ULTRASEAL (INDIA) PVT. LTD.
PUNE In Association with Ultraseal International
U.K.